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Plating machine ship to Bolivia

Our plating machine ship to Bolivia, this is a automatic zinc plating line with PLC control and Crane system.

Electroplating machine delivery to Bolivia

Electroplating machine delivery to Bolivia

Plating machine ship to Bolivia

Plating machine ship to Bolivia

Nickel plating machine

Nickel plating machine:

Mainly used for decorative protective coatings. For iron matrix, nickel plating coating film is cathodic type coating. Because of its high porosity, so shall use copper layer as underlying or adopt multi-layer nickel plating. Nickel plating coating layer not bright from the ordinary plating solution, but easy to polish.
Using Ssome brightener can achieve mirror-bright nickel layer. Which is widely used in automobile, bicycle, watch, medical equipment, instrumentation, and household hardware and so on. Part of sulfate-containing sulotion called as sulfate – chloride solution, known as “watt” nickel plating solution, and it is the most widely used in the production.

Nickel plating machine principle:

A method by electrochemically action, deposited layer of nickel on ferrous metal or non-ferrous workpiece surface. Can be used as a surface coating, but mainly for chromium base, to prevent corrosion and increase wear resistance, gloss and appearance looking.Nickel plating is widely used in machinery, equipment, instruments, medical equipment, home appliances, and other manufacturing industries. Use parts for as cathode, pure nickel plate as anode, hang into the solution configurated by nickel sulfate, sodium chloride and boric acid as electrolyte to conduct plate. If add naphthalene disulfonic acid sodium, saccharin, coumarin, p-toluene sulfonamides brightener in the plating solution, can be directly obtained brightness nickel plating layer without mechanical polishing.

Nickel plating in PCB:

Befor gold plating – electroless nickel.
In PCB production, electroless nickel plating is generally done for the next step of gold, of course, there is also a simple nickel plating. Why should the first layer of metal nickel plated before gold plating? It depends on the reactivity of metals, after nickel plating, to ensure the stability of product.

Nickel plating machine

Nickel plating machine

Electroplating machine important maintenance

The plating machine has two states, which are fully automatic production line and manual one. When the automatic state failure, will use the manual control, after the trouble removing, then resume automatic operation, that means will not because of a single failure to affect the whole production line, resulting in shut down. Production line in operation face with manual operation box, that enabling manual/automatic conversion, system start/stop, and the operation of translation, lifting; under the condition of crane running, there has a self-diagnostic function to prevent the failure occurrence of crane translation and lifting out of limit, and motor overheating. Automatic electroplating production line is based on the difference between size and capacity of the products to design different loading patterns and run beat, to formation corresponding run program, the crane will according to system requirements to move automatically, thus to realize the automation of the production process running. Complete electrical control system adopts PLC and IPC (optional) control, which has strong anti-jamming capability, to ensure long-term continuous and stable operation. The system has functions of good man-machine interface and database, interface with full English display, simple operation, achievable operation, tips and help functions etc.. Created real time and historical two databases in the computer. The historical database can achieved technical parameters history record and storage function, which will easy to trace product quality and production conditions for the management analysis. Real time database can realize to display entire production line running for dynamic process, to monitor the parameters. Through the database functions can complete variety statistical reports of records and generates.

Plating production line

Plating production line

Improving the automation control degree of plating equipment, not only can effectively improve production efficiency, reduce labor intensity, but also according to product characteristics to realize the pertinence structural design that is traditional manual production can not achieve, then to improve product electroplating quality. For example, barrel plating production line, automatic operation design of auto switch barrel doors and swing drum design. In the production process, when the barrel rotated to the door facing the anode, the barrel door will open, so that the liquor inside the barrel will be updated; further more, because there is no shield from barrel door, the power lines remain relatively smooth, under the constant pressure, the plating current density increases accordingly, which can speed up the coating deposition rate, and effectively avoid the workpiece appear problem of “bucket print”. Reduce energy consumption, reduce pollutant emissions and adapt to cleaner production requirements. The defination of cleaner production recognized from internationally recognized United Nations UNEP is: Cleaner production is a new kind of creative thinking, the thinking continue to apply overall preventive environmental strategy to production processes, products and services, in order to increase ecological efficiency and reduce human and environmental risks.

Regarding the production process, it is required to save raw materials and energy, to eliminate toxic raw materials, to reducte quatity and toxicity of all rubbish; refer to products, it is required to reduce adverse effect of full life circle which from raw material extraction to final products disposal; for service, it is required to bring environmental factors into design and provided services. The major contents of cleaner production including: cleaning energy; cleaning production processes; cleaning products. For the electroplating industry, water conservation technology and design, solution regeneration technology and so will be more and more popular. In the production line design process, using counter current rinsing, dripping delay, the receiving fluid design etc. all can reduce the waste of resource effectively in the production process. For renewable plating solution technology, due to solution effective recovery and regeneration, not only saves raw materials, but also reduce the amount of waste water treatment, and thus renewable plating solution technology also become one of the major trend for plating development. Improve the quality of electroplating workshop operating environment, strengthen the monitoring of harmful gases, is another important reflection of electroplating equipment user-friendly design. The acid mist, alkali mist, air containing cyanide and chrome anhydride generated in electroplating workshop will all bring serious harm to human body.

In addition to the exhaust system design, harmful gas real-time monitoring design will be an important measure to protect the operating worker’s health, when the operating environment contained harmful gas concentration exceeds the set value, the system will automatically alarm, causing the operator alert, thus protecting operator’s health. Electro plating waste water is an principle element causing environmental pollution. Ideally electroplating waste water treatment model is zero discharge of sewage systems, to achieve zero discharge of wastewater requires strict classification of harmful substances targeted for different treatment. But plating wastewater harmful substances contained species are very complex, in order to manage spilt-flow, the cost will be very high, which is electroplating enterprises unbearable. However, the zero-emission is the development direction of electroplating waste water treatment, along with increasingly stringent environmental requirements and water treatment technology, this technology must be developed and will eventually spread. Development of modern manufacturing needs, determine the electroplating industry must be present and will continue long-term development. However, compared with other professions, our electroplating manufacturing level and the international level there is still a significant gap. The electroplating industry, is inseparable from the improving of electroplating equipment manufacturing technology, so to meet the technical requirements of modern electroplating, more humane and intelligent technology development will become an inevitable trend in the development of electroplating equipment.

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Plating machine

Plating machine supplier introduction:

Gangmu machinery is a professional plating machine supplier of electroplating equipment manufacturing, with years resource of plating on-site technical control and equipment design experience, and keeping learning advanced design concept, coupled with the tireless efforts of our staff, then developed and produced various types of high quality and stable products, to ensure our customers with a hardware guarantee. We would like to communicate with our customers, that integrate of all our technology and intelligence according with your needs, to pursuit the best value for our customers. We guarantee that customers will continue to provide new value from our continuous development.

Plating machine philosophy:

Company uphold the quality of survival, innovation and development of business purposes, pay close attention to products quality and after-service, based on locally, while in the country gradually to the world.

Plating machine products:

cantilever rack plating production lines, vertical lifting ring hanging plating production lines, plating jigs, drying ovens, plating rectifier, industrial waste gas and waste water treatment equipment.

Plating machine processing is the main technology in whole production process. According to the requirements of treatment parts, targeted to choose one or several single metal or alloy metal to conduct electroplating process or dipping plating for workpieces, in order to achieve anti-corrosion, wear resistance and beautiful purpose. The plating treatment process equipment mainly include all kinds of fixing plating bath, barrel plating tank, rack, basket etc..

Some times customers often think that plating machine just a piece of equipment, give us product requirements, then as electroplating machine manufacturer we can provide them the machinery they need, then they will be able to plate qualified products after purchasing our device.But this idea is not comprehensive, because electro plating equipment is a system not simple just machine, it is closely related with customer adoption plating technical treat process, nature of products, electroplating engineers work habits, before and after the matching treatment processing methods.

For example: each plating type will develop a variety of main salt system and with its support of additive systems. Such as zinc plating machine has cyanide galvanized zinc, zinc salts zinc, zinc chloride (or potassium galvanizing. ), ammonium salts of zinc, sulfate zinc and other systems. Each system has its own advantages and disadvantages, such as cyanide zinc liquid dispersing ability and depth of ability, fine crystalline plating coating, combined with good bonding force with base material, good corrosion resistance, a wide range of treat technology, the bath solution stability and easy operation, not too sensitive to impurities etc., but seriously toxic, polluting to environment. Zinc chloride solution is free of complexing salt single bath chemical solution, easy waste water treatment, coating bright and leveling system better than other, current efficiency high, deposition speed fast, low hydrogen over potential, such as high carbon steel, castings, forgings easy to plate, but because of weak acid of chlorine ions have some corrosion to electroplating equipment. On the one hand will cause some corrosion to plating plant line, on the other hand no suitable to add an auxiliary anode hole or tubular parts.

Only customers combine with their own situation, we can provide you the most appropriate plating machine, then you can plating the desired effect you want.

Plating machine

Plating machine